New Holland E75CSR Midi Excavator Service Repair Manual Instant Download (2024)

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Title: New Holland E75CSR Midi Excavator Service Repair Manual Instant Download

1
SERVICE MANUAL
E75CSR Midi Excavator
Part number 47488366A English March 2013
Copyright 2013 CNH Europe Holding S.A. All
Rights Reserved.
2
SERVICE MANUAL
E75CSR
47488366A 13/03/2013
EN
3
Contents INTRODUCTION Engine.....................
..................................................
................ 10 10.001 Engine and
crankcase . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 10.1 10.216
Fuel tanks . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 10.2 10.202 Air cleaners and lines .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 10.3 10.254 Intake and
exhaust manifolds and muffler . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 10.4 10.400 Engine cooling system
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 10.5 Hydraulic
systems...........................................
............................ 35 35.000
Hydraulic systems. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
35.1 35.300 Reservoir, cooler, and filters. . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 35.2 35.106 Variable displacement pump .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 35.3 35.102 Pump control valves. . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 35.4 35.304 Combination
pump units . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 35.5 35.359 Main
control valve . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
35.6 35.355 Hydraulic hand control . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 35.7 35.356 Hydraulic foot control. .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 35.8 35.352 Hydraulic
swing system . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 35.9 35.353
Hydraulic travel system . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
35.10 35.354 Hydraulic central joint . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 35.11 35.736 Boom hydraulic system .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 35.12 35.737 Dipper hydraulic
system. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 35.13 35.738 Excavator
and backhoe bucket hydraulic system . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
35.14 35.741 Dozer blade cylinders . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 35.15 Frames and ballasting
..................................................
............... 39 39.101 Upper frame . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 39.1 39.103
Swing ring assembly . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
39.2 39.140 Ballasts and supports . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 39.3
47488366A 13/03/2013
4
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5
Tracks and track suspension.......................
................................. 48 48.130
Track frame and driving wheels . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 48.1
48.100 Tracks . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 48.2 48.134 Track tension
units . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 48.3 48.138
Track rollers . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 48.4 Cab climate control
..................................................
................... 50 50.200 Air
conditioning. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
50.1 Electrical systems...........................
............................................
55 55.000 Electrical system . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 55.1 55.100 Harnesses and
connectors. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 55.2 55.015 Engine
control system. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
55.3 55.201 Engine starting system . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 55.4 55.302 Battery. . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
55.5 55.011 Fuel tank system . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 55.6 55.640 Electronic modules
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 55.7 55.512 Cab
controls. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 55.8 55.036 Hydraulic system control . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 55.9
55.051 Cab Heating, Ventilation, and
Air-Conditioning (HVAC) controls. . . . . . . . .
. . . . . . . . 55.404 External lighting . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 55.510 Cab or
platform harnesses and connectors . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 55.408 Warning indicators, alarms,
and instruments . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
55.10 55.11 55.12 55.13
Booms, dippers, and buckets ......................
................................. 84 84.910
Boom . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 84.1 84.912 Dipper arm . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 84.2 84.100
Bucket . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 84.3 Dozer blade and
arm...............................................
.................... 86 86.110 Dozer blade . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
86.1 Platform, cab, bodywork, and decals
............................................. 90
47488366A 13/03/2013
6
90.150 Cab . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 90.1 90.160 Cab
interior trim and panels. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 90.2 90.120
Mechanically-adjusted operator seat. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 90.3 90.105
Machine shields and guards . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
90.4 90.116 Fenders and guards . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 90.5
47488366A 13/03/2013
7
INTRODUCTION
47488366A 13/03/2013 1
8

  • INTRODUCTION
  • International symbols
  • Introduction
  • Although this manual uses the SI units system.
    Outline of SI units system is described here.
  • Given here in under are an excerpt of the units
    that are related to this manual
  • Etymology of SI Units
  • English International system of units
  • Construction of SI unit system

TULI12EXM0626AB 1
Basic units Table1-1
Quantities Designation Sign
Length Meter m
Mass Kilogram kg
Time Second s
Current Ampere A
Thermodynamic temperature Kelvin K
Gram molecule Mol mol
Luminous intensity Candela cd
Supplementary units Table1-2
Quantities Designation Sign
Plain angle Radian rad
Solid angle Steradian sr
Derived units of basic units Table1-3
Quantities Designation Sign
Area Square meter m2
Volume Cubic meter m3
Velocity Meter per second m/s
Acceleration Meter per second/second m/s2
Density Kilogram per cubic meter kg/m3
Derived units bearing peculiar designations Table1
-4
Quantities Unit Symbol Formula
Frequency Hertz Hz 1Hz 1/s
Force Newton N kg m/s2
Pressure and stress Pascal Pa N/m2
Energy, work and quantity of heat Joule J Nm
Power Watt W J/s
Quantity of electricity Coulomb C As
Electric potential difference, voltage, and electromotive force Volt V W/A
47488366A 13/03/2013 3
9
INTRODUCTION
Quantities Unit Symbol Formula
Quantity of static electricity and electric capacitance Farad F C/V
Electric resistance Ohm ? V/A
Celcius temperature Celcius degree or degree C (t273.15)K
Illuminance Lux lx l m/m2
Prefixes of SI Table1-5
Prefix Prefix Power
Designation Sign Power
Giga G 109
Mega M 106
Kilo k 103
Hecto h 102
Deca da 10
Deci d 10-1
Centi c 10-2
Milli m 10-3
Micro µ 10-6
Nano n 10-9
Pico p 10-12
Unit conversion table Table1-6
Quantities JIS SI Remarks
Mass kg kg
Force kgf N 1 kgf 9.807 N
Torque kgm Nm 1 kgm 9.807 Nm
Pressure Kg/cm² MPa 1 Kg/cm² 0.09807 MPa
Motive power PS kW 1PS 0.7355 kW
Revolution RPM min-1 1 RPM 1 min-1
47488366A 13/03/2013 4
10

  • INTRODUCTION
  • Safety rules
  • ATTENTION Do not operate or perform any
    maintenance on this machine until all
    instructions found in the OPERA- TORS MANUAL
    and this MANUAL have been thoroughly read and
    understood. Improper operation or maintenance of
    this machine may cause accidents and could result
    in serious injury or death.
  • Always keep the manual in storage.
  • If it is missing or damaged, place an order with
    an authorized our Distributor for a replacement.
    If you have any questions, please consult an
    authorized our Distributor.
  • Most accidents, which occur during operation, are
    due to neglect of precautionary measures and
    safety rules. Sufficient care should be taken to
    avoid these accidents. Erroneous operation,
    lubrication or maintenance ser- vices are very
    dangerous and may cause injury or death of
    personnel. Therefore all precautionary measures,
    NOTES, DANGERS, WARNINGS and CAUTIONS contained
    in the manual and on the machine should be read
    and understood by all personnel before starting
    any work with or on the machine.
  • Operation, inspection, and maintenance should be
    carefully carried out, and safety must be given
    the first priority. Messages of safety are
    indicated with marks. The safety information
    contained in the manual is intended only to
    supplement safety codes, insurance requirements,
    local laws, rules and regulations.
  • Messages of safety appear in the manual and on
    the machine All messages of safety are
    identified by either word of "DANGER", "WARNING"
    and "CAUTION".
  • Indicates an imminently hazardous situation
    which, if not avoided, will result in death or
    serious injury and is represented as follows
  • Indicates a potentially hazardous situation
    which, if not avoided, could result in death or
    serious injury and is represented as follows
  • Indicates a potentially hazardous situation
    which, if not avoided, may result in minor or
    moderate injury. It may also be used to alert
    against possible damage to the machine and its
    components and is represented as follows
  • It is very difficult to forecast every danger
    that may occur during operation. However,
  • safety can be ensured by fully understanding
    proper operating procedures for this machine
    according to methods recommended by Manufacturer.
  • While operating the machine, be sure to perform
    work with great care, so as not to
  • damage the machine, or allow accidents to occur.
  • Continue studying the manual until all Safety,
    Operation and Maintenance procedures are
    completely understood by all persons working with
    the machine.

47488366A 13/03/2013 5
11

  • INTRODUCTION
  • Safety precautions
  • ATTENTION The proper and safe lubrication and
    maintenance for this machine, recommended by
    Manufacturer, are outlined in the OPERATORS
    MANUAL for the machine.
  • Improper performance of lubrication or
    maintenance procedures are dangerous and could
    result in injury or death.
  • Read and understand the MANUAL before performing
    any lubrication or maintenance.
  • The serviceman or mechanic may be unfamiliar with
    many of the systems on this machine. This makes
    it important to use caution when performing
    service work. A knowledge of the system and or
    components is important before the removal or
    disassembly of any component.
  • Because of the size of some of the machine
    components, the serviceman or mechanic should
    check the weights
  • noted in this manual. Use proper lifting
    procedures when removing any components.
  • The following is a list of basic precautions that
    must always be observed.
  • Read and understand all Warning plates and decal
    on the machine before Operating, Maintaining or
    Repairing this machine.
  • Always wear protective glasses and protective
    shoes when working around machines. In
    particular, wear pro- tective glasses when using
    hammers, punches or drifts on any part of the
    machine or attachments. Use welders gloves,
    hood/goggles, apron and the protective clothing
    appropriate to the welding job being performed.
    Do not wear loose fitting or torn clothing.
    Remove all rings from fingers, loose jewelry,
    confine long hair and loose cloth- ing before
    working on this machinery.
  • Disconnect the battery and hang a "Do Not
    Operate" tag in the Operators Compartment. Remove
    ignition keys.
  • If possible, make all repairs with the machine
    parked on a firm level surface. Block the machine
    so it does not roll while working on or under
    the machine. Hang a "Do Not Operate" tag in the
    Operators Compartment.
  • Do not work on any machine that is supported only
    by lift, jacks or a hoist. Always use blocks or
    jack stands, capable of supporting the machine,
    before performing any disassembly.

12
INTRODUCTION

  • being welded and select correct welding procedure
    and electrodes, rods or wire to provide a weld
    metal strength equivalent at least to that of
    the parent metal. Make sure to disconnect battery
    before any welding procedures are attempted.
  • Do not damage wiring during removal operations.
    Reinstall the wiring so it is not damaged nor
    will be damaged in operation of the machine by
    contacting sharp corners, or by rubbing against
    some object or hot surface. Do not connect
    wiring to a line containing fluid.
  • Be sure all protective devices including guards
    and shields are properly installed and
    functioning correctly before starting a repair.
    If a guard or shield must be removed to perform
    the repair work, use extra caution and replace
    the guard or shield after repair is completed.
  • The maintenance and repair work while holding the
    bucket raised is dangerous due to the possibility
    of a falling attachment. Dont fail to lower the
    attachment and place the bucket to the ground
    before starting the work.
  • Loose or damaged fuel, lubricant and hydraulic
    lines, tubes and hoses can cause fires. Do not
    bend or strike high pressure lines or install
    ones which have been bent or damaged. Inspect
    lines, tubes and hoses carefully. Do not check
    for leaks with your hands. Very small (pinhole)
    leaks can result in a high velocity oil stream
    that will be invisible close to the hose. This
    oil can penetrate the skin and cause personal
    injury. Use card-board or paper to locate
    pinhole leaks.
  • Tighten connections to the correct torque. Make
    sure that all heat shields, clamps and guards are
    installed cor- rectly to avoid excessive heat,
    vibration or rubbing against other parts during
    operation. Shields that protect against oil
    spray onto hot exhaust components in event of a
    line, tube or seal failure must be installed
    correctly.
  • Do not operate a machine if any rotating part is
    damaged or contacts any other part during
    operation. Any high speed rotating component
    that has been damaged or altered should be
    checked for balance before reusing.
  • Be careful when servicing or separating the
    tracks (crawlers). Chips can fly when removing or
    installing a track (crawlers) pin. Wear safety
    glasses and long sleeve protective clothing.
    Tracks (crawlers) can unroll very quickly when
    separated. Keep away from front and rear of
    machine. The machine can move unexpectedly when
    both tracks (crawlers) are disengaged from the
    sprockets. Block the machine to prevent it from
    moving.

47488366A 13/03/2013 7
13
INTRODUCTION
Part identification Machine main components
SMIL13CEX1700HA 1
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14
SERVICE MANUAL Engine
E75CSR
47488366A 13/03/2013 10
15
Engine - Engine and crankcase
Engine - General specification
Engine model Engine model ISUZU 4LE2X-S ISUZU 4LE2X-S ISUZU 4LE2X-S
Type Type Water-cooled, 4-cycle, direct injection type diesel engine with inter cooler turbo-charger Water-cooled, 4-cycle, direct injection type diesel engine with inter cooler turbo-charger Water-cooled, 4-cycle, direct injection type diesel engine with inter cooler turbo-charger
Number of cylinder-bore X stroke Number of cylinder-bore X stroke 4-85 mm (3.35 in) X 96 mm (3.78 in) 4-85 mm (3.35 in) X 96 mm (3.78 in) 4-85 mm (3.35 in) X 96 mm (3.78 in)
Total displacement Total displacement 2179 cm³ (133 in³) 2179 cm³ (133 in³) 2179 cm³ (133 in³)
Compression ratio Compression ratio 17.6 17.6 17.6
Rated out put Rated out put net 42 kW (57 Hp) / 2000 RPM net 42 kW (57 Hp) / 2000 RPM net 42 kW (57 Hp) / 2000 RPM
Maximum torque Maximum torque 211 Nm (156 lb ft) / 1800 RPM 211 Nm (156 lb ft) / 1800 RPM 211 Nm (156 lb ft) / 1800 RPM
High idling High idling 2000 RPM 2000 RPM 2000 RPM
Low idling Low idling 1000 RPM 1000 RPM 1000 RPM
Thermostat action Thermostat action Start 82 C (180 F) / Full open 95 C (203 F) Start 82 C (180 F) / Full open 95 C (203 F) Start 82 C (180 F) / Full open 95 C (203 F)
Firing order Firing order 1-3-4-2 1-3-4-2 1-3-4-2
Compression pressure Compression pressure 3.04 MPa (441 psi) at 200 RPM 3.04 MPa (441 psi) at 200 RPM 3.04 MPa (441 psi) at 200 RPM
Fuel injection timing Fuel injection timing Electronic control type Electronic control type Electronic control type
Valve clearance Valve clearance Open Close
Valve clearance Intake valve 0.4 mm (0.016 in) in cold condition 15 before top dead point 29 after bottom dead point
Valve clearance Exhaust valve 0.4 mm (0.016 in) in cold condition 40 before top dead point 16 after top dead point
Starter capacity Starter capacity 3.2 kW X 24 V 3.2 kW X 24 V 3.2 kW X 24 V
Generator capacity (alternator) Generator capacity (alternator) 50 A X 24 V 50 A X 24 V 50 A X 24 V
Cooling fan drive method Cooling fan drive method 475 dia. ( 18.7 in) suction type seven fans V-belt drive, pulley ratio Crank / Fan1.12 475 dia. ( 18.7 in) suction type seven fans V-belt drive, pulley ratio Crank / Fan1.12 475 dia. ( 18.7 in) suction type seven fans V-belt drive, pulley ratio Crank / Fan1.12
Engine oil quantity Full level Max 11.0 l (2.9 US gal), Min 8.0 l (2.1 US gal) Max 11.0 l (2.9 US gal), Min 8.0 l (2.1 US gal) Max 11.0 l (2.9 US gal), Min 8.0 l (2.1 US gal)
Engine oil quantity Oil pan only Max 10.4 l (2.7 US gal), Min 7.3 l (1.9 US gal) Max 10.4 l (2.7 US gal), Min 7.3 l (1.9 US gal) Max 10.4 l (2.7 US gal), Min 7.3 l (1.9 US gal)
Dry weight Dry weight Approx. 217 kg (478 lb) Approx. 217 kg (478 lb) Approx. 217 kg (478 lb)
Fuel consumption ratio Fuel consumption ratio 225 g/kWh (225 g/kWh) 225 g/kWh (225 g/kWh) 225 g/kWh (225 g/kWh)
Allowable inclination Allowable inclination Front / Rear and Right / Left 35 Front / Rear and Right / Left 35 Front / Rear and Right / Left 35
Dimension (L X W X H) Dimension (L X W X H) 739 mm (29 in) X 601 mm (24 in) X 771 mm (30 in) 739 mm (29 in) X 601 mm (24 in) X 771 mm (30 in) 739 mm (29 in) X 601 mm (24 in) X 771 mm (30 in)
Rotating direction Rotating direction Counterclockwise seeing from flywheel side Counterclockwise seeing from flywheel side Counterclockwise seeing from flywheel side
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16
Engine - Engine and crankcase Engine
characteristic curve (ISUZU 4LE2X-S) Condition to
be measured Without fan
SMIL13CEX1871HA 1
47488366A 13/03/2013 10.1 10.001 / 4
17
Engine - Engine and crankcase Engine - Special
tools Engine mounting pedestal
SMIL13CEX1880GA 1
47488366A 13/03/2013 10.1 10.001 / 5
18
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19
Engine - Engine and crankcase Rear housing
pedestal (17. PVC plate is proved)
SMIL13CEX1881GA 2
47488366A 13/03/2013 10.1 10.001 / 6
20
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